| ATA is a leading manufacturer and supplier of Adhesives and Accessories for the Australian Plastic Fabricators and Shop Fitting Industry. Fusor ® 2098 adhesive is a two-component, epoxy-based, structural metal bonding … The use of adhesives in the automotive industry for … Particularly where dissimilar materials need to be joined, engineered adhesives are the way to go—alone or in tandem with more-conventional joining technologies such as riveting and spot-welding. Phone: +61 2 9725 1145 Choose from our selection of epoxy structural adhesives, quick-set epoxy structural adhesives, toughened epoxy structural adhesives, and more. DuPont’s Billotto agrees that coveted body-shop floorspace can inhibit the enthusiasm for increasing the use of structural adhesive. Honda’s begun employing vastly more body adhesive in its newer vehicle programs. Modern vehicle design integrates different materials and lightweight composites with Sika's adhesive technologies. Sikaflex®-200 Product Series is synonymous with high-performance moisture curing, one-component polyurethane adhesive, and sealant products. Sika’s network of experts supports you in assessing design challenges. 3M™ Structural Adhesive SA9820 is a two-part epoxy adhesive formulated for increased design flexibility in OEM automotive applications. You can use structural adhesives in conjunction with mechanical fasteners and, in many cases, you can replace them. In the mid-1990s, several automakers, including Ford and Jaguar, were experimenting with aluminum for BIW and were using adhesives as part of the materials-joining strategy. Conductive adhesives are particularly useful for strengthening battery packs, he said, and total EV weight can be reduced by downgauging body materials without impacting crash performance. In fact, the joints bonded with structural adhesive are proven to be stronger than the material being used to create the structure. Order your Sealants, Glues/Adhesives and Tape online at AutoZone.com. Within the SikaForce® range of adhesive solutions; Sika provides specific solutions for bonding a variety of substrates in insulated and dry freight trailer bodies, such as panel joints, profile elements, and reinforcements. Full Body of Structural Solutions SikaPower ® structural adhesives lower overall car weight and manufacturing cost while significantly increasing mechanical and fatigue performance. It can be mixed very easily, spreads smooth and sets up quickly. The adhesives play a much larger role in getting to our vehicle-performance goals of durability, ride and handling and lightweighting.”. For demanding substrates and high strength requirements, Sika offers a complete range of surface preparation solutions to deliver excellent and lasting bonding strength. The SikaFast®-5200 Series offers several user-friendly, elastified structural acrylic adhesives at different curing speed options. Using faster, simpler assembly … Sikaflex® silane-terminated polymers (STP) allow the reduction of surface preparation steps. SikaForce® Powerflex two component polyurethane adhesives combine highest levels of strength with lasting elasticity even at low temperature. Structural adhesives are very much a favourite amongst automotive industry professionals, as they allow different types of material to be joined together easily (such as composite to metal where welding would not be suitable). Engineers added 115 ft (35 m) of structural adhesives to help the new tenth-generation 2018 Accord sedan increase bending and torsional rigidity by a respective 24% and 32%—while simultaneously helping cut the car’s overall weight by 110 to 176 lb (50 to 80 kg), depending on trim level. 62 Results . But on the way to the EV and AV revolution, today’s conventional vehicles are proving the point. Sika adhesive solutions enable increased freedom to design new commercial vehicles. This two-part epoxy adhesive delivers extended worktimes – up to 1 hour – and can be rapidly heat-cured. These “hybrid reinforcements” can be tactically applied in places such as door panels, fenders, bumper beams and even hinges to deliver required strength without excess weight. “[Cadillac’s] CT6 is still our production vehicle that represents the leading edge in structural adhesive usage,” said Jeff McGarry, executive general manager - BIW Dispense Technologies and executive general manager - Body Execution at General Motors’ Bowling Green, Ky. assembly plant “It’s got the most material. Structural adhesives are adhesives capable of curing over time and acting as a cohesive agent between two substrates. Sika’s innovative bonding solutions and local support help the transportation industry worldwide to increase vehicle performance and output. Your order may be eligible for Ship to Home, and shipping is free on all … Epoxy adhesives … Meaige believes about a decade ago, adhesives suppliers including Henkel, DuPont, Lord, 3M and Sika, among others, made significant breakthroughs in the epoxies tyically used in most adhesives’ base chemistry. Urethanes held the highest market share in 2018 and anticipated … What’s the hangup? “I think there’s been a lot of technological breakthroughs in the past ten years on structural adhesives,” offered Ben Meaige, senior materials research engineer for Honda R&D Americas, noting the explosion of adhesives applications for body and chassis. Excellent for bonding carbon composites, it cures at low … Connections with SikaPower® SmartCore adhesives can be more  durable than welded joints or mechanical fasteners thanks to its unique fatigue performance. 3M™ Impact Resistant Adhesive (IRSA) Ashland. Integration of large light weight composite components done with elastic Sikaflex® adhesives, provides optimal solutions to cope with thermal elongation. It can be used for weld bonding, rivet bonding and bonding of replacement structural and non-structural auto body panels. General Motors also has been on pitched strategy to lightweight vehicles with an appropriately applied mix of materials. SikaPower®-877 is a structural two-component epoxy adhesive, which cures at room temperature. If doubt exists as to whether a particular component is structural, then that component should be welded. The global structural adhesives market report by Market Research Future (MRFR) looks at developments in adhesives as well as new technologies designed to increase the properties of adhesives… Sika has been supporting the transportation industry by proving innovative fast and reliable bonding technologies for more than 40 years. It is designed for high strength and impact-resistant bonding of metallic substrates, like steel and aluminum, as well as of composite substrates, as glass fiber reinforced and carbon fiber reinforced laminates. The adhesive has excellent non-sag properties and contains glass beads of 0.3 mm to ensure an optimal bonding thickness. Rapidstick™ 8-300 Methacrylate Structural Adhesive is a two-component, 100% reactive, toughened adhesive with excellent impact, peel, and shear resistance in a convenient 1:1 mix ratio. Structural adhesive is widely used in the automotive industry due to the involvement of many dissimilar components. A funny thing happened on the way to the total-vehicle lightweighting that’s now a common engineering dictate for nearly every new vehicle: structural adhesives—which entered low-volume automotive use in the 1980s—got pulled into the mainstream. Award Plastics & Displays has been a customer and distributor of Acrylic Technologies Australia since 2002. An added advantage is the rubber toughening present in structural adhesives which helps absorb vibration and impact forces. Lightweighting for electric vehicles (EVs) with their frightfully heavy battery packs, as well as coming automated vehicles (AVs), also is a gathering force behind the expanding use of structural adhesives, suggests Eric Aldstadt, Henkel’s head of engineering, automotive acoustics and structurals NA/LAN. Fully bonded structures with Sikaflex® adhesives reduce stresses in the design. And as the “multi-material vehicle” mantra spreads in the auto … SikaForce®-7722 bonds well to materials present in the trailer manufacturing industry like profiles and sandwich constructions made of glass fiber reinforced polyester, wood, metal, ceramic substrates, and pre-treated plastic substrates. Details 3M™ Impact Resistant Structural Adhesive (IRSA) is formulated for true automotive OEM-specified structural bonding applications, excellent for collision absorption in steel structures and advanced lightweight aluminium alloys. Structural adhesive is widely used in the automotive industry due to the involvement of many dissimilar components. Plexus® methacrylate adhesives for the automotive industry are toughened structural adhesives for difficult-to-bond engineered plastics, composites, unprepared metals, ceramics, and dissimilar … ABN 12 001 342 329. Filter . Learn more about our products and its applications. It replaces welds and mechanical fasteners, reducing fatigue and failure commonly encountered with traditional processes, and substantially increasing manufacturing efficiencies. It can be used in combination with spot welding, riveting, clinching, and other mechanical fastening techniques for prefixation. Compared with screws, they avoid damage to the corrosion protection coating and lead to increased durability. Sealers are generally softer and display rubber-to-plastic behavior. Sika Australia Pty Ltd. 55 Elizabeth Street Wetherill Park, NSW, 2164 Phone: +61 2 9725 1145 Fax: +61 2 9725 2605 ABN 12 001 342 329 Properly preparing the substrates to be adhered and curbing “washout” of the adhesive also can be challenging, adding to the stigma of lengthy cycle times for adhesives, Billotto noted. But it was more recently that adhesives began to literally and figuratively “take hold” in CAE design software and assembly-plant body shops all over the world. The range offers solutions for all kinds of joining challenges of similar and dissimilar materials. Adding toughening agents to improve fracture toughness and impact resistance, for example, can reduce adhesive … “If you compare a new truck BIW to one of our latest SUVs, they look very similar in terms of panel break, material gauge, when and where we use HSS. Structural adhesive bonding produces a stronger joint than any other bonding technique. With six times more adhesives on a high-volume pickup, it’s little wonder that DuPont forecasts growth at 3% to 5% annually for the NA transportation market. Sika’s body panel adhesives for use in the production of commercial vehicles allow fully bonded load-bearing structures. SikaFast®-5200 products are lower in odor than MMA adhesives and adhere to a wide range of bonding substrates with minimal surface preparation. And at the assembly plant, the ‘old hands’ can be reluctant to incorporate new joining methods, he noted. Historically, the formulation and application of structural adhesives in the automotive industry has involved trade-offs. The … Sikaflex®-500 Products are free of isocyanates and bond well to a wide range of bonding surfaces without the need for primers. Development in global economy and stabilization in the slowdown of the Chinese … Replacing mechanical fasteners with flexibilized SikaFast® adhesives when joining dissimilar materials reduces stress peaks. “Previously, epoxy had an inherent problem of being brittle. In stock and ready to ship. Global sales: $8.2 billion. The structural foam only now is coming into production use. Elastic adhesive for vehicle assembly bonding, 2-component, high-strength panel adhesive, Multipurpose panel, glass and windshield adhesive. Sika's STP technology allows the formulation of a unique combination of high strength, primerless, and isocyanate-free products. A key property required in automotive structural adhesives is elongation, necessary to accommodate CTE differences and the movement of body parts in relation to each other under dynamic and fatigue loading on the road. Elastic and Structural Adhesive solutions for durable and efficient vehicle panel assembly, Metal Adhesives for Aluminum, Steel and Mixed Materials, SikaForce® two-component Polyurethane Adhesives, SikaFast® two-component Acrylate Adhesives, Customer Pricing Portal Account Customers Only, Back to Residential & Commercial Construction. Holding two parts in place is as simple as mixing the base and accelerator components and then applying. Since 1999, our automotive adhesives have helped improve vehicle safety and durability. 3 g/m2). The 3M™ Panel Bonding Adhesive is a two-part epoxy used to bond steel, aluminium, SMC, and FRP (traditional fibreglass). Fast cure Sikaflex® adhesives with SikaBooster® enable shorter handling time and more production output. SikaForce® Powerflex adhesives create a durable adhesive bond throughout the service life of bonded components no matter what climate conditions they face. Automotive Structural Adhesives Two-Part Induction-Cure Epoxy Adhesive 5045 General3M™Automotive Two-Part Induction-Cure Adhesive is formulated specifically for aluminum … 9335 silicone sealant for cars, winds, glasses, for sealing of old cars. Sandy Munro adds that despite proven advantages, use of adhesives still can be inhibited by lack of education for BIW engineers and assembly-plant veterans alike. Different versions offering a variety of open time and curing speed options are available. Equally intriguing, Japanese automakers have in the past few years visibly accelerated their use of structural adhesives. We’ve used adhesives forever; it’s just that the amount of confidence in them has drastically changed [in recent years].”. Sikaflex®-200 adhesives are ideal for coping with thermal expansion challenges as present in the design of commercial vehicles. SikaPower®-877 is a structural two-component epoxy adhesive, which cures at room temperature. Epoxy structural adhesives provide high strength along with mechanical, thermal, and electrical properties. The unique car’s BIW is made of carbon-composite panels and assemblies that are adhesively bonded, while this entire “Life Module” is affixed to the chassis with structural adhesives. SikaForce® Powerflex adhesives combine high structural strength with permanent elasticity throughout the entire service temperature range. In the automotive, aerospace, and transportation industries one of the key uses of structural adhesives is that the adhesives reduce the weight of the assembly. Although structural adhesives’ benefits are undeniable, there are impediments to unbridled acceptance. Adhesives are an established protocol of the automotive industry’s 3 to 5-year pre-qualification, qualification, selection, Production Part Approval Process (PPAP) testing and … 3M Structural Adhesives for Automotive. Now elastic (glass) bonding enables the assembly of lightweight substrates, including composites, and metal … With SikaFast®-3000 series, Sika offers structural methacrylate adhesives for various applications such as metal to metal and metal to composite combinations. The fifth-generation 2018 Odyssey minivan doubled adhesives use to 144 ft (44 m), which Honda reckoned saved 11 lb (5 kg) of metal stampings and reinforcement. In the conception phase, as well as by providing customized solutions for optimizing the industrialization. Bonding metal and thermoset composite parts require high strength solutions. The BMW i3, launched in 2013, still might be considered the poster vehicle for structural adhesives’ coming of age. Blue Power-seal seal products back after contact with moisture-cured to form a silicone rubber gasket having flexibility. Sika’s global team provides expertise for standardizing processes to cope with a high variation of materials and components. Product Description 1830 high performance structural adhesive acrylic adhesive is a two-component, grey, without primer metal bonding, high strength, high toughness, and fast curing methyl acrylate … Fast-setting and accelerated adhesives reduce handling time and reach a full cure quickly. Structural adhesives form strong, durable bonds in industrial applications ranging from automotive to masonry. Sika's bonding solutions allow joining dissimilar substrates without restrictions. Adhesives are an established protocol of the automotive industry’s 3 to 5-year pre-qualification, qualification, selection, Production Part Approval Process (PPAP) testing and final … Find a Product. Structural Adhesives Formulated to provide tough, durable bonds to a wide variety of surfaces Henkel's structural adhesive products fall under the LOCTITE ® and TEROSON ® brands. “About ten years ago, they made some major breakthroughs in the quality of that toughening.”, “We’ve used adhesives forever,” said Sandy Munro, CEO at Munro & Associates, the benchmarking and competitive analysis engineering firm renowned for its revealing competitive-analysis “teardowns” of popular and innovative vehicles. For structural based repairs consider 3M™ Impact Resistant Structural Adhesive. For Polaris, structural adhesives … It enables the integration of lightweight composite components and enables assembly of parts at any stage of the process. Sika’s global expertise, combined with the local technical service, provides commercial vehicle manufacturers optimal solutions for individual challenges in the industrial production of vehicles. This two-part general purpose gray structural adhesive can also be used in the repair of trims, fiberglass, and flexible body parts. Find a Product. Once the paint dries, Masking Liquid and overspray may be washed off with a garden hose or pressure washer. This website uses cookies to provide you with a great user experience. They are engineered to meet a wide range of industrial bonding, sealing and assembly requirements. “The adoption rate is accelerating, for sure,” Frank Billotto, strategic market manager for the Americas, DuPont Transportation and Industrial, told Automotive Engineering. Dec 17, 2020 (The Expresswire) -- "Final Report will add the analysis of the impact of COVID-19 on this industry." Ford said this monument to adhesives-as-lightweighting-enabler uses some 350 ft (107 m) of structural adhesives. A key property required in automotive structural adhesives is elongation, necessary to accommodate CTE differences and the movement of body parts in relation to each other under dynamic and fatigue loading on the road. BETAMATE™ structural adhesives offer high-performance adhesion to automotive substrates such as steel, aluminum, magnesium, and composites. Loctite®structural adhesives are available in easy-to-use packages for hand-held, manual and semi-automated applications, including cartridges, syringes, soft-squeeze bottles and dual cartridges for … AUTOMOTIVE. Adhesives paired with other advanced joining techniques helped to increase the car’s torsional rigidity by a stomping 60%. Order Specialty Adhesives for your vehicle and pick it up in store—make your purchase, find a store near you, and get directions. Structural bonding adhesives for automotive displays often requires bonding of multiple material substrates and must be flexible for the different thermal expansion of the substrates as well as keeping enough bonding strength for the required small bonding area. For the current Ford F-150, now famous for its aluminum-intensive bodyshell, Ford naturally turned to structural adhesives for wedding various areas of the body structure. In the automotive, aerospace, and transportation industries one of the key uses of structural adhesives is that the adhesives … This results in more durable structures. SikaForce®-7722 is a rigid, thixotropic two component polyurethane adhesive for panel assembly in trailer manufacturing. The bonding adhesive contains corrosion inhibitors to resists corrosion much better than welds or rivets, helping to extend the life of the body panel repair. As the global technology leader in adhesives, sealants and thermal management materials, Henkel has extensive experience in the automotive display industry.With its optical bonding, structural bonding, and thermal management solutions, Henkel has the right portfolio to meet the increasingly important market trends for automotive … The polyurethanes they are using are unreal,” observed Munro. Both DuPont and Sika have applications on the car. 3M Structural Adhesives for Automotive 62 Results . “Anything you can possibly imagine, they glued together. ROOFING. A funny thing happened on the way to the total-vehicle lightweighting that’s now a common engineering dictate for nearly every new vehicle: structural adhesives—which entered low-volume automotive use in the 1980s—got pulled into the mainstream. 62 Results . ©2020 SAE International. With the unique performance characteristics, SikaForce® Powerflex outperforms the state-of-the-art two-component structural adhesives designed to join lightweight materials. ATA VIDEOS. In response, Henkel has developed structural bonding solutions tailored for automotive displays that meet these needs. Wetherill Park, NSW, 2164 It is designed for high strength and impact-resistant bonding of metallic substrates, like steel and aluminum, as well as of composite substrates, as glass fiber reinforced and carbon fiber reinforced laminates. SikaFast® acrylic technology combines fast strength development with minimal surface preparation for a wide range of bonding surfaces. “It’s just that the amount of confidence in them has drastically changed [in recent years].”. Visit our youtube channel. Fax: +61 2 9725 2605 And it doesn’t stop with adhesives. Dow Automotive Systems Structural Epoxy Adhesives Closure Bonding Applications: •Doors Hoods •Trucks •Lift gates Body Structure Bonding Applications: •Underbody •Pillars •Roofs Heat Cured … They allow different process orders and higher efficiency in body assembly. With the Sikaflex®-500 Product Series Sika offers it's own silane terminated polymer (STP) adhesive technology. “If we can add in, let’s say 50 m (164 ft) of adhesive and take out .2 mm thickness of our steel, the reduction in our weight from the steel reduction is significantly greater than the addition from the weight from the adhesive,” said Honda’s Meaige. “Nobody really wants to take a risk upstream,” he said. It’s probably no coincidence, then, that some industry estimates indicate adhesives use has nearly doubled since around 2005. Urethanes held the highest market share in 2018 and anticipated to witness a prominent growth over the next seven years. They can help you hit your targets for lightweighting, corrosion protection, crash safety and more. The 3M Structural Adhesive Kit has a two-part urethane adhesive … SikaPower®-877 is a structural two-component epoxy adhesive, which cures at room temperature. Structural adhesives can also be applied quickly and easily, such as with a dispensing gun, though they require curing time before the bond reaches full strength. Sika® CarboDur® S plates are bonded onto the structure as externally bonded reinforcement using Sikadur®-30 epoxy resin based adhesive for normal, or Sikadur 30LP is an epoxy resin based adhesive for elevated temperatures during application and / or service, however lead times and quantities apply. The product has … SikaPower®-494 G is a one-part, cold-applied, heat-curing structural epoxy adhesive. Hexion supplies the automotive industry with a wide array of epoxy resin products for formulating adhesives. These compounds are formulated to improve vehicle performance, safety, lower weight and enhance comfort. GM’s McGarry said adding adhesives late in a program can be difficult to incorporate at the assembly plant. WHAT OUR CLIENTS SAY. Some sources believe the Japanese companies were at first cautious in some part because of their reluctance to devote precious assembly-plant floorspace to adhesive-application “cells” that even the most ardent adhesives advocates admit can be square-footage hogs. Henkel is excited about the potential for epoxy-based 3D structural-foam that adds strength in vital areas with markedly less weight than metal. Urethane products have wide applications in plastic bonding in construction and automotive. Many Sikaflex® adhesives can be used in combination with SikaBooster® for accelerated curing. Such a design avoids damaging the corrosion protection layer, e.g., by drilling holes or mechanical fixtures. 55 Elizabeth Street Dual-Mix™ Structural Impact Resistant Adhesive is an OEM recommended, two-component, epoxy-based adhesive for bonding structural and non-structural components where specified by the vehicle … With revenue of over 8 billion, Ashland is one of the largest … 3M™ Panel Bonding Adhesive product is not intended to bond structural components of a vehicle such as pillars, rockers or frame members. “Our new trucks are more representative of current design in lightweighting—we’re using six times more adhesive on the current trucks than on our outgoing trucks,” McGarry continued. We’re bonding aluminum to aluminum and aluminum to steel, with a primary joiner of either a rivet or a flow-drill screw. The adhesive suppliers have been working on toughening—and “toughening” is adding rubber groups into the epoxy formulation to give it more flexibility,” Meaige explained. Structural adhesives used to bond the rigid FRP composite plates to concrete beams (the EB-FRP method) are generally epoxy polymers and have a cross-linked chemical structure which renders the polymer insoluble and infusible; these characteristics greatly reduce the creep of the adhesive. Based on the product, the structural adhesive market has been categorized into acrylic, epoxy, urethanes, cyanoacrylic and others. Ramp up to big programs, big gains There has been an increase in the demand for high-performance epoxy resin adhesive in North America, especially for automotive, aerospace, industrial maintenance, and … × Whether you need specified parts and materials for vehicle design or supplies for assembly plant operations, you can think of 3M as your one-stop answer center for the automotive … “We’re trying to get the word out,” said Henkel’s Aldstadt. “Some OEMs have been reluctant” to add adhesives, he explained, because of the space requirements. And as the “multi-material vehicle” mantra spreads in the auto industry, composite-to-metal bonding has become a necessity. SikaPower®-494 G is suitable for structural bonding of different types of metal. Adhesives are load bearing and important to the structural integrity of the vehicle. The widening reliance on high- and ultrahigh-strength steels and aluminum for body structures, particularly unitized bodies-in-white (BIW), to cut weight without sacrificing crash-mitigating strength or handling-degrading rigidity, is the prime factor driving the expanding use of structural adhesives. For a wide range of bonding surfaces without the need for primers toughening. Reduce stresses in the slowdown of the vehicle s global team provides expertise for standardizing processes to with... The range offers solutions for all kinds of joining challenges of structural adhesive automotive and dissimilar materials avoids! A two-part epoxy used to bond steel, aluminium, SMC, and sealant.. 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